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Set the Diamond Tool at the Correct
Cutting Angle |
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When the single point diamond tool is set too high,
the wheel may grind away the metal holding the stone. The diamond may be lost and dressing results are poor.
When the single point diamond tool is set too low, or on center, the grinding wheel will quickly grind away the
point of the diamond. A flat point on a diamond cannot effectively dress a wheel. |
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A single point diamond should be set at an angle between
(10° and 15°) degrees below the centerline of the grinding wheel. Frequent turning of the tool will ensure
a sharp point. It's like using a pencil. Press straight down on it and you'll soon wear the point flat. Use it
an an angle and it writes better because it's self sharpening.
There are some exceptions to these rules: Certain special tools, blade type tools , radius forming tools are designed
to be used at other angles. |
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See that the Tool is Set Tightly in
the Tool Holder
You can't dress a wheel properly unless the diamond
tool is set and secured rigidly in the tool holder. Diamonds require proper support and a minimum amount of overhang.
Loose tools can cause vibration. This vibration creates chatter diamond marks, gouging in the grinding wheel. This
also results in premature failure of the diamond tool. |
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Other Sources of Vibration Problems
If the tool is properly mounted and vibration or
chatter still persist, check the following:
- Is the wheel properly balanced?
- Is the wheel loose on the spindle?
- Are spindle bearings loose?
- Is the spindle out of round?
- Is the vibration source another remotely located
motor or pump?
- Has the diamond been correctly selected? Use larger
blocky diamonds for coarser grains, and smaller sharper diamonds for fine grain wheels.
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